MotoMaster Universal Throttle Cable Repair Kit — Build-Your-Own DIY Kit, Polyimide-Lined & Corrosion-Resistant

MotoMaster's Universal Throttle Cable Repair Kit lets you build or replace a durable throttle cable compatible with most motorcycles, ATVs and UTVs.

Whether you're restoring a vintage chopper, repairing a daily rider, or fabricating a custom control line for a project bike, this kit supplies the components and materials to assemble a long-lasting throttle cable. MotoMaster focuses on wear-resistant construction: inner cores and metal fittings are treated with a polyimide lining to reduce friction and slow surface wear, while the outer housing and inner cable are engineered to resist stretching and corrosion from weather exposure.

What parts are included and how do they fit together?

The kit contains the primary cable housing, inner cable, and a selection of end fittings and ferrules to suit common throttle lever and carburetor or throttle body terminations. You assemble the cable by cutting to length, attaching the correct end fittings, and securing the ferrules for a snug, professional finish.

• Outer housing with polyimide-lined interior to limit friction
• High-strength inner cable core designed to resist stretching
• Assortment of metal end fittings and ferrules for varied throttle connections
• Instructions for cutting and crimping to final length

How durable is the cable and what maintenance does it need?

The materials and coatings in this kit are selected to extend service life: polyimide lining reduces wear from internal rubbing, and treated metal parts resist surface corrosion. Routine maintenance—periodic lubrication and inspection—keeps the cable operating smoothly and helps prevent premature failure.

• Polyimide coating reduces inner-cable abrasion
• Corrosion-resistant metal fittings for outdoor exposure
• Less prone to stretching compared with untreated cables
• Simple upkeep: clean, lube, and inspect at regular intervals

Which vehicles and installs are compatible with this kit?

Designed as a universal repair solution, this kit works with many motorcycles, ATVs and UTVs from popular manufacturers when fitted correctly. It’s especially handy for older machines, aftermarket handlebars, or custom builds where OEM cables are unavailable or nonstandard.

• Compatible with major brands including Yamaha, Honda, BMW, Kawasaki, Suzuki, Ducati, Triumph, KTM, Aprilia
• Good for chopper, classic, vintage and custom show projects
• Requires basic measuring and cutting to match original cable length
• Not vehicle-specific—verify fitment using the kit parts and your throttle terminations

How hard is it to install and what tools are required?

Installation is straightforward for anyone comfortable with basic mechanical work. You measure and trim the housing and core, select the correct end fittings, and secure them with crimping or swaging tools; no specialized shop-only equipment is required for most installs.

• Common tools: wire cutters, cable cutters, crimping tool or small vise
• Follow step-by-step assembly: measure, cut housing, fit ferrules, crimp ends
• Adjust throttle play and test smooth operation before riding
• Contact MotoMaster support if you need help matching fittings

Who is this for: The MotoMaster Universal Throttle Cable Repair Kit is intended for DIY mechanics, restorers, and custom builders who need a flexible, durable throttle cable solution. It’s ideal when original parts are out of stock or when you require custom length or end fittings for nonstandard handlebars, classic motorcycles, ATVs or UTVs. If you want a serviceable cable that resists internal wear and minimizes stretching, this kit provides the raw materials and fittings to assemble a reliable throttle line—just verify fitment for your specific application before installing.