Cardo Refresh KIT replacement parts for PACKTALK, FREECOM X & Spirit — foam, glue plates, Velcro

Renew your Cardo PACKTALK, FREECOM X or Spirit headset with a complete Refresh KIT containing cleaning pads, glue plates, speaker sponges, microphone covers and Velcro — everything needed to restore fit, sound isolation and attachment points.

Over time foam parts compress, adhesive plates lose tack, and speaker stickers detach, which affects comfort and audio performance. The Cardo Refresh KIT is a set of OEM-compatible replacement parts designed to rebuild worn acoustic and mounting components on PACKTALK, FREECOM X and Spirit series units so your helmet communicator feels and fits like new again.

What exactly is included in the Refresh KIT?

The kit bundles cleaning pads, multiple glue plates tailored to different Cardo models, Velcro strips, assorted sponges for speaker sizes, and microphone foam covers. Each piece is chosen to match the connectors and mounting systems used across PACKTALK, FREECOM X and Spirit units.

• 2x cleaning pads to remove oils and residue
• Glue plates: 1x FREECOM, 1x PACKTALK, 1x Packtalk EDGE/Neo/Custom
• Velcro: 2 square & 2 rectangular pads for secure mounting
• Speaker sponges: 2x for 32 mm, 2x for 45 mm (for 40 mm compatibility)
• Microphone sponges: 1 large hybrid boom, 1 regular hybrid boom, 1 wired mic sponge
• Stickers: 2 for 32 mm speakers, 2 for 40 mm speakers

How will these parts improve my headset’s performance?

Replacing degraded foam and adhesive elements restores acoustic isolation, prevents speaker rattle, and improves microphone clarity by keeping components correctly positioned. Fresh glue plates and Velcro ensure reliable reattachment so speakers and mics remain stable inside the helmet.

• Foam sponges return original distance between speaker and ear
• New microphone covers reduce wind noise and movement artifacts
• Glue plates and Velcro secure long-term component placement
• Cleaning pads remove oils to maximize adhesive bonding

Which Cardo models and speaker sizes does the kit support?

The Refresh KIT is compatible with Cardo PACKTALK families, FREECOM X units and Spirit series headsets, and includes parts for common speaker diameters used across those models. It supplies both 32 mm and 45 mm speaker sponges plus stickers for 32 mm and 40 mm loudspeakers, covering most installation needs.

• Dedicated glue plates for FREECOM and PACKTALK variants
• Sponges for 32 mm and 45 mm speakers (works for 40 mm where noted)
• Velcro options for different helmet interior shapes
• Microphone foam for boom and wired mics included

How do I install the replacement parts properly?

Begin by using the included cleaning pads to remove old adhesive and grime; then fit the correct glue plate and press speakers or Velcro into place. Replace microphone sponges by sliding them over the mic capsule or boom and verify positioning before closing the helmet to ensure comfortable, consistent contact.

• Clean surfaces thoroughly with provided pads
• Match glue plate to your model and press firmly for adhesion
• Fit speaker sponges to the speaker diameter and use stickers if needed
• Slide microphone sponges on fully and test placement before final assembly

Who this kit is for: Riders and technicians who want to extend the life of a Cardo communicator without buying a full replacement — ideal for riders who notice flattened foam, loose speakers, weakened adhesive, or wind-noise-prone mics. The Refresh KIT suits DIY installers, shop technicians, and anyone keeping a PACKTALK, FREECOM X or Spirit system in top condition while preserving original fit and sound characteristics.